Snubbing & HWO Services

   
HWO Services / Long Stroke Rigs

The use of hydraulic long stroke work over rigs for light drilling and work over applications is a phenomenon made possible by the development of a number of enabling technologies. These include enhanced rig designs, pipe handling systems to aid in tripping efficiencies with hydraulic long stroke work over rigs, top drive systems with torques reaching 30,000 ft/lbs and tailor-made window cutting systems among others. In addition, there is an increasing business imperative to maximize recoveries from existing assets and to develop technologies that will make marginal fields economic.

This has challenged the service industry and operators to develop and utilize non-conventional drilling and completion techniques. The expansion of underbalanced thru-tubing interventions, work over’s and re-entry drilling has led to a need for multi-purpose rig specifically designed to perform traditional underbalanced rig-less well operations combined with standard work over rig work.



A hydraulic long stroke rig specifically designed to conduct traditional rig operations combined with the ability to switch to underbalanced thru-tubing applications is offered by Nortech. The concept of the hydraulic long stroke rig evolved from innovative engineers in conjunction with experiences drilling, work over and snubbing personnel from Nortech. By combining underbalanced horizontal drilling experience and mobile land-based rig design expertise with snubbing and well controlled know how, a specialized hydraulic long stroke rig has been developed.

With a unique modular concept, Nortech has bridged the gap between a drilling rig and a hydraulic well intervention unit. Up till now, the use of single joints (i.e., 30 ft or greater) for well intervention and/or snubbing operations has been restrictive due to design of standard units and the prohibitive cost effectiveness of handling larger diameter drill pipe sizes. The hydraulic long stroke rig design developed by Nortech, is allowing a rig up time of 10 to 12 hours and a tripping speed of 2000 ft per hour in live wells.

This document describes a modular rig that has been manufactured specifically for bridging the gap between a traditional drilling rig and a Hydraulic intervention unit. The unique design allows the Super Single rig to perform all aspects of a work over operation and snubbing/well intervention work.

The hydraulic long stroke rig will provide the following scope of work for re-entry drilling and side-tracking operations both overbalanced and underbalanced:

  • Run/Pull production tubing
  • Cut window/ section mill
  • Run and set whip stocks
  • Run or pull casing liners and completions
  • Build curves and drill horizontal and directional wells.
  • Well deepening
  • Drill under balanced and run and pull completions in live wells.
  • Cut and retrieve 7”-9-5/8” & 13-3/8” casing



Further, the hydraulic long stroke rig can perform the following snubbing and well intervention operation without any modifications to the rig:

  • Run/pull ESP Pumps
  • Re-completions
  • High Pressure FRAC
  • Thru-tubing Fishing in Live Wells
  • Thru-tubing Milling in Live Wells
  • Well Control
  • Well Killing
  • Plug & Abandonment
  • High Pressure Stimulation in Long Horizontal Wells
Workover Services Comparison
Plug & Abondon Jobs
Re-completion Jobs
Pipe Tripping/Running Speed
Working Under Pressure
Fast Mobilizing
Through Tubing Fishing
Long Horizontal Well Stimulation
Through Tubing Microchannels
   
Snubbing Services

Nortech offers a proprietary designed snubbing units for its Clients. The snubbing package will move in 12 loads and rig up in 6 to 8 hours. Pipe handlings is done with a new and revolutionary dual pole handling system a capable of handling 30 to 40 double joints per hour and allow the rig to trip pipe at up to 2400 ft per hour making this snubbing units the most efficient snubbing unit on the market. The snubbing unit has a set back capacity of 14,000 ft

This snubbing unit design allows tubing deployment into wells under pressure and allows the wells to be safely serviced without having to use kill fluids. The process of tubing developments involve the insertion and removal of pipe into and out of a well with positive well head pressure.

An increasing number of oil and gas companies are using snubbing units as a routine procedure for completions and work-over. The main advantage is that the well does not need to be killed during well operations making it a safe and easy alternative. These are highly mobile and very easy to mobilize both offshore and onshore.



Some other advantages include:

  • Eliminates the need for kill fluids
  • Reduces formation damage
  • Reduced Footprint
  • Saves time and money
  • Environmentally friendly



With the use of the snubbing units the following applications can be performed:

  • Coil Tubing | Wireline Fishing
  • Tubing Clean-Outs (Sand / Paraffin / Barium / Asphaltene Removal)
  • Damaged / Leaking Completion Repair
  • Casing Leak Remediation | Straddle Packer Installation
  • Installation & Removal of Frac-Strings
  • Packer & Plug Fishing | Milling
  • Installation of Plugs, Packers, and Liners
  • Lost Circulation – killing the well
  • Velocity String Installation
  • Tubing conveyed Perforation
  • Live Well Completions, Re-Completions, & Workovers


Technical Specifications
340 Series 460 Series
Pull Capacity: 340,000 lbs 460,000 lbs
Push Capacity: 150,000 lbs 250,000 lbs
Gin pole capacity 8,000 lbs 8,000 lbs
Tripping Speed 900 ft per hour 800 ft per hour
Tripping Speed: 900 ft per hour 800 ft per hour
Drillpipe 60 ft (double joint) 30 ft (singles)
Rotary RPM 120 RPM 120 RPM
Rotary Torque 12,000 ft/lbs 24,000 ft/lbs
Max. Casing Size 9 5/8 inch casing 13-3/8 inch casing
   
HWO Services – Long Stroke
Status
  • Specialized module based hydraulic long stroke rig developed in co-operation with MENA clients
  • Market introduction 2015
Enhanced Drilling Capabilities
  • Push and pull technology
  • Under-balanced drilling capability
  • Horizontal re-entry drilling capability
Faster Drilling Operations
  • Fully automated drilling rig with minimum personal requirement
  • Revolutionary pipe handling system
  • Fast rig up time
  • High mobility with small footprint leading to more effective mobilization and demobilization
Versatile and Flexible
  • Modular design with max lifting loads of 25 tons
  • Walking system for easy moving from well to well
Hydraulic Long Stroke Rgs has a broad application range
  • The rig has a very versatile and flexible application range and are typically used for
  • Wells deepening
  • Well work Overs
  • Plug & Abandonments
  • Side tracks
  • Live well operations, such as fishing, acidizing, fracing, clean outs etc.
  • Well completions
Technical Specifications
Constant Pull 460,000 lbs
Constant Push 50,000 lbs
Mast Height 28 meters
Tripping Speed: 1.2 meter per sec
Drillpipe: Range 3
Set Back Capacity Lay down machine
Max. casing 20 inch
Top Drive Speed 180 RPM
Top Drive Torque 25,000 ft/lbs
Mud Pumps 2 x 800 HP
Mud Capacity 1,600 bbl
BOP Stack 13-3/8 in 10,000 psi

“Nortech’s hydraulic long stroke rig will enable increased production and extend the lives of existing fields. It will be the number one remedy for optimal drainage architecture”